A Detailed Guide on Buying the Best Pulse MIG Welder

Pulsed MIG is a smart process to allow more than just Short-arc and Spray Transfer modes. It is excellent for welding aluminum and stainless steel and can weld very thin and very thick materials with one diameter wire.

Although the pulse MIG technique is very similar to standard MIG welding, without the best pulse MIG welder, you will face a lot of problems when the voltage is produced at a higher frequency. In this article, we will guide how you can choose the right pulse Mig welder for your new MIG welding job.

Here are our top 10 best pulse Mig welder to weld very thin and very thick material.

1. Everlast PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi-Process Welder
2. Everlast PowerMTS 221Sti MODEL AC/DC TIG with PULSE/MIG/Stick 200amp 110v/220v Multi-Process Welder
3. Everlast PowerMIG275P 275 amp PULSE Synergic MIG STICK WELDER
4. Topwell 250A Double Pulse Mig, Pulse Mig Welder
5. HITBOX Double Pulse 220V ARC MIG Welding Machine
6. Everlast Power MTS 252 STi AC/DC TIG with Pulse/MIG/Stick Multi-purpose Welder
7. Synergic MIG Pulse 2700 Compact, Aluminum MIG Welding Machine
8. HZXVOGEN 110 220V Dual Volt Double Pulse Welding Machine
9. TOXINCE Mig/Lift Tig/Arc/Pulse/Double Pulse Portable MIG Welder
10. Tywelmaster 200A Double Pulse TIG MMA MIG Welder

But here is a quick comparison chart if you are in a hurry.

Comparison of Top 10 Pulse Mig Welders

Reviews of Best Pulse Mig Welder:

We had to spend more than 30 hours trying to figure out the best pulse MIG Welder for you. And yes, we have successfully come with the top 10 best pulse MIG Welders.

The research we have done is based on the price point, duty cycle, built quality, Multi-process feature, voltage capacity, weight, and portability. Each point is discussed in a detailed manner.

Let’s not beat around the bush and dive into the main discussion.

1. Everlast PowerMTS 251Si Pulse MIG TIG Multi-Process Welder

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What we like most about this product:

It comes with a Multi-Process unit. There are many brands that charge extra for the TIG Kit or TIG Package. But in this case, you can have a 12-feet TIG Torch and a foot pedal with a multi-process unit and you don’t have to pay extra!

It also offers a 10-feet MIG torch, connector, electrode holder, argon regulator and a starter kit with the package.

Everlast PowerMTS 251Si Pulse MIG Welder Reviews

Build Quality:

This is one of the most durable Pulse MIG Welder available in the market. It’s made of stainless steel that will protect the product from any unwanted situation.

Digital Interface:

It has a simplified digital face panel.

Wait! I know what you are thinking. This looks COMPLICATED! There are lots of stuff on this interface. How can you call it “Simplified”?

Well, when I saw it for the first time, my initial reaction was the same as yours.  But trust me! Once you overcome the initial learning phase, it will be extremely easy for you to understand all the functions available here. Also, it will make your welding more precise and perfect.

Dual Voltage:

Each country has their own preference when it comes to choosing the voltage system. There are mainly two types of voltages. 120V and 240V.

This Pulse MIG Welder comes with a Dual Voltage System facility. No matter in which country you live, it will do your job in both 120 and 240V with accuracy and perfection.

Program Saving Facility:

If you are someone who works a lot in different circumstances, this is the perfect MIG Welder for you. You can save up to 9 programs according to your needs. It will reduce your hassle and save a lot of time.

Multiple Start Option:

There are multiple starting options available in this MIG Welder. You can choose between high-frequency start (HF), lift start or touchless modes. This is the best pulse MIG welders available in the market.

Disadvantages:

There are some facts we don’t like about this product. The weight of this MIG Welder is 80 pounds. It will be difficult for you to carry the welder to the work due to its heavyweight. Also, it may not be a wise choice for beginners for its advanced functionality.

Also, it doesn’t come with AC TIG mode for welding aluminum. But, having a spool gun will solve the problem.

2. Everlast PowerMTS 221Sti MODEL Multi-Process Welder

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What we like most about this product:

This is the real “all in one” design for any pulse MIG welder. It has a multifunction welding option to do welding. You can also use a dual voltage option during your work. This machine comes with advanced IGBT inverter technology. The control panels are user-friendly and help the user to do weld comfortably. This is another best pulse MIG welder in terms of multi-process.

Everlast PowerMTS 221Sti MODEL Multi-Process Welder Review

Build Quality:

This is by far the best quality Pulse MIG Welder available in the market. The external body of this product is made of stainless steel that will ensure extra protection and unwanted damage. And the welder comes with a 5-year manufacturing warranty.

Operator Friendly Panel:

The user interface of this product might look complicated. But I can assure you it’s not as complex as it looks like. Now it’s easier to adjust the voltage and wire feed speed together with this new interface.

You will not have to use all the functions at the same time so don’t worry. Spending some time with the interface will make you more comfortable.

Dual Voltage:

This Pulse MIG Welder can run in both AC and DC power. You can go all the way up to 150 Hertz pulse frequency on both AC or DC which is phenomenal. No matter which voltage your country prefers, you can use it in both voltage situation without any problem.

The dual voltage option lets you work by using the home power supply, and you can also do heavy-duty outdoor work.

Program Saving Facility:

Each time you start working on a welding project, you have to readjust the setting and customize the parameters. It’s kind of annoying and time consuming, right? This multi-process pulse welder gives you some preset options to reduce your hassle. You can save up to 9 different programs based on your parameters.

Multiple Start Option:

Also, you can have different starting options like high-frequency start (HF), lift start or touchless modes.

Included Accessories

It is essential to have all the necessary tools with the machine. This welder machine also comes with all the tools as a set. You can get a 12 feet 26 TIG torch, 10 feet 15 series MIG torch, stick electrode holder with 10 feet cable, work clam with 10 feet cable, spare consumable starter kit, foot pedal, and argon regulator.

Disadvantages:

The only issue we have with this product is the price. Maybe it’s not affordable for beginners. But a good product deserves the best shot.

3. Everlast PowerMIG275P 275-amp PULSE MIG Welder

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What we like most about this product:

It has a cool feature called spot stitch timer. You can preset the timer and select for how many seconds or minutes you want to do welding and it will be stopped exactly at that time.

It also has Synergic MIG Welding mode for easy setup, push-pull ready spool gun, 2 cooling fans, quick connect feature and an adjustable arc force that makes this product more outstanding. And for the parts, you can get a 5-year manufacturing warranty.

Everlast PowerMIG275P 275-amp PULSE MIG Review

Push-pull ready spool gun:

This is another cool feature of this product. It helps you to do MIG welding for thick aluminum. If you are someone who does aluminum welding very often, this is the best aluminum pulse MIG welder for you.

Display Control:

It has a display that shows voltage, memory, ampere and many more options related to the welder. Everything in the display is straight forward, adjustable and easy to access. It helps to control the device with more accuracy.

Duty Cycle:

It has a 50% duty cycle maxed out at 275 amps which is quite phenomenal. We can do extreme hot spray arc MIG welding as it’s capable of. And the duty cycle is good enough to do heavy-duty welding.

Welding Capacity:

It’s a good choice for long welding. This welder has .023”-.045 standard wire capacities. You can also use 8” or 12” wire spools to do welding. Thus, it can save a lot of time, which is quite amazing. In short, this is the best pulse MIG welder for aluminum welding.

Accessories Included:

This welder comes with all the necessary tools as a combo. With this welder, you can get a 10 feet 36 series MIG gun, Euro quick connect, work clam with cable, stick electrode holder, Ar/CO2 regulator, spare contact tips, and extra drive rolls from .023” to .045” hard wire.

Disadvantages:

There are a few drawbacks to this product. The weight of PowerMIG275P 275-amp PULSE MIG Welder is 95 pounds which is heavier than any other product available in this price range.

Also, it doesn’t have a dual voltage system. It means you can only use this in 220V.

4. Topwell 250A Double Pulse Mig Welder

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What we like most about this product:

The TOWELL MIG welder is a synergic and has pulsed and double-pulsed MIG/MAG welding options. This machine specially designs for weld aluminum. But you can also use this welder on Fe, FeMc, FeFc, St/St, CuSi3, CuAl8, etc.

The control panel is user-friendly, and you can save up to 10 channel memory function to do welding. Users can choose the 2T mode and DP MIG mode to do welding. This MIG welder is also suitable to do flat, horizontal, overhead, and vertical up welding.

Topwell 250A Double Pulse Mig Welder Review

Aluminum welding:

This is the best aluminum pulse MIG welder you can find in the market. It has a unique design to do aluminum welding. It works with 1.2mm to 1.5mm aluminum wire ranges. If you continuously work with aluminum plates and your plates are between 1.5mm to 7mm, this product is the perfect match for your needs. Not only aluminum, but this machine also can weld different types of materials like iron, stainless steel, steel, etc.

Waveform control system:

It has a nice feature called the Waveform control system. Because of this technology, it can ensure a smooth and stable arc on stainless steel for short arc welding and better penetration on extra-thick aluminum.

Dynamic Control:

It has an excellent user-friendly interface. The navigation system is straightforward and easy to use. Even if you are a beginner, you can easily work with this product. Because of its simplicity of the interface, it will not take too much time to understand the functionality.

Duty Cycle:

This welder has a pretty good duty cycle. At 40-degree temperature and 250 amps, you can get 60% of the duty cycle.

Lightweight:

The shape, size, and weight of this product deserve some extra attention. The product dimension is 30.3 x 9.8 x 25.6 inches, and the weight is only 70 pounds. It’s undoubtedly lighter than many other Pulse MIG Welder at this price point. And it also four wheels to move place to place. These wheels make this welder more portable. You can also quickly move this welder everywhere with you for welding.

Disadvantages:

The only downside this pulse MIG welder has is its voltage limitation. You can only use it at 230V. If your country doesn’t have a 230V system, you have to find a better alternative for this product.

5. Double Pulse 220V ARC MIG215DPP Aluminum Steel MIG Welder

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What we like most about this product:

This welder machine has a 4 in 1 multifunction welding option. It has inverter technology to make control easier. The welder has full digital wire feed control. You can monitor the wire feed speed and voltage at the digital display. This machine has a perfect single pulse and double pulse functions. It also has a wide range of welding materials. The control panel is user-friendly. This double pulse MIG welder has a 1-year manufacturing warranty.

Double Pulse 220V ARC MIG215DPP Aluminum Steel Welder Review

Multifunction welding:

By using this MIG welder, you can do verity types of welding. This machine is four in one multifunction inverter welding machine. You can use this welder as an Arc, MIG, Twin pulse MIG, pulse MIG welding works. The welding option is easy to change, and you can choose your welding options depending on your needs. This machine also has full digital wire feeding control systems, and that gives you stable wire feeding.

Multiple Material Welding:

As a welder, do you often deal with different materials like stainless steel, carbon steel, flux-core, aluminum, etc.? This MIG215DPP Welder can deal with all the materials I have described here. It can do pretty much any kind of welding on those materials.

Friendly Interface:

The interface this welder has, quite simple and easy to use. It doesn’t have any hidden menu. It has a user-friendly navigation system that ensures stable and precise wire feeding. By pending sometimes with this machine, anyone can operate this machine and start welding.

Portability & Lightweight:

You can easily carry this product to your worksite because of its lightweight. The shipment weight will be around 40 pounds, and the actual product weight will be around 38 pounds. It also has a grip holder to carry place to place. This welder is one of the best mini pulse welders you can find in the market.

If you are on a tight budget, this is the best pulse MIG welder for you.

Disadvantages:

As it’s a mini welder, it can generate a limited amount of power that might not be sufficient all the time. You can have one of these if you do basic weldings for personal or small business. But, using it for hardcore and professional welding might not be a wise decision.

6. Power MTS 252 STi AC/DC TIG with Pulse/MIG/Stick Welder

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What we like most about this product:

Looking for the best pulse MIG welder that works for TIG welding as well? It’s a TIG Welder that comes with an additional MIG/Stick facility.

This one is the best aluminum pulse MIG welder. It’s the better and upgraded version of PowerMTS 221Si. It has more power, more duty cycle, AC TIG waveform, more precise spot stitch timers, and many more features. This welder has quality parts, and you can get a 5-year manufacturing warranty with this unit.

Power MTS 252 STi AC/DC TIG with Pulse/MIG/Stick Welder Review

Multipurpose and Build Quality:

This pulse MIG welder has multifunction to do welding. You can use this welder as a MIG or TIG welder to do your welding. It also has a synergic function to make the control panel easier.

Pulse MIG Welder generally comes with a steel body. But this one is different! Unlike the other MIG Welder, it comes with a solid thick aluminum body. It can ensure more safety for all the internal components and materials.

Duty Cycle:

For MIG welding in 240 Volt power, you can weld at any point below 200 amps, and the machine will not overheat. It offers a 60% duty cycle maxed out of 250 amps. It means you can weld 6 out of 10 minutes. The same goes for TIG welding.

The stick welding side maybe a little bit downrated, but still, it offers decent service.

Cooling System:

It has four fan cooling system. Two fans are at the front (internally), and 2 of them are placed at the backside. It also has a water cooler power port setup at the back.

Components:

It comes with both MIG and TIG Torch. The size of the TIG Torch is 12 ft. and it’s water-cooled with a series 35 DINSE-style connector. Also, the MIG gun is 10 ft. That comes with euro style quick connect fitting.

Additionally, it also offers a Stick electrode holder with 10 ft. Cable and work clamp with cable 10 ft. Cable. It also comes with a proper heavy-duty stamped steel foot pedal, a ground clamp with a proper copper backing strip, and a flow meter and a dual voltage cord.

Disadvantages:

It’s a very heavyweight machine and comes with a high price tag that might not be affordable for some people.

7. Synergic MIG Pulse 2700 Compact, Aluminum MIG Welding Machine

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What we like most about this product:

The best thing about this product is the synergic welding. Synergic welding is generally a wire feed type that is a mix of MIG/MAG, Flux-Cored, Dual Shield, Metal Corded, and many other types of welding. It uses a synergic pulse feature to create the ultimate synergic welding. This welder has a multi-process welding option, and it also has a digital display to monitor wire feed and voltage.

Synergic MIG Pulse 2700 Compact Mig Pulse Welder Review

Multi-process:

It comes with a variety of welding options for you. You can do MIG, TIG, MMA, and many other types of welding by using this machine. If the settings and adjustments are made correctly, it can do welding on thick aluminum, stainless steel, carbon metal, and many other materials. For daily welding jobs, you can save up to 50 channels of memory function for later use. You can upgrade the software if there is an update available.

4-Roll drive system:

During the welding, this feature will help you to equally distribute the pressure all over the rolls throughout the surface. Especially when you do welding on thick aluminum, it will help you to keep the wires straight to feed better.

Digital Display and Control:

There are two dials for adjusting the output and multiple functions available in the user interface. This machine has a large digital display, and the control panel is fully digital. It has some easy navigation system and straight instructions with the user manual. There are no hidden features, and all the functions are user-friendly and straightforward.

Welding Area:

Because of the multifunction, this welder has a wide range of welding areas. By using this welder, you can weld various types of materials like steel, CrNi1886, CrNi199, Alu, AlSi5, LaMg5, CuSi3, CuAl9, etc.

You just have to choose the right function for the metal and start welding. This welder can do thin steel metal fabrication, car repair, agriculture, shipyards, and offshore industry, installation, and set-up, and different types of repairs and maintenance work.

Included Accessories:

You will all the essential accessories with welder as a combo set. With this pulse MIG welder, you can get a 3 meters MB 24KD Torch, 3-meter ground clamp lead, and other accessories.

Disadvantages:

This unit is one of the most costly welders available in the market.

8. HZXVOGEN 110 220V Dual Volt Double Pulse Welding Machine

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What we like most about this product:

Are you looking for a pulse MIG welder that can do aluminum welding with proper accuracy and precision? But your budget is limited? This HZXVOGEN 110 220V Double Pulse MIG welder is here exactly to solve this problem.

If you are on a limited budget and still want to have a nice pulse MIG welder that can do aluminum welding, this HZXVOGEN 110 220V Double Pulse MIG welder can be something worth your money.

HZXVOGEN Dual Volt Double Pulse Welding Machine Review

Multifunction:

The multifunction system allows users to different sectors welding. This MIG welder has an Arc welding option along with twin pulse MIG and pulse MIG options. It also has inverter technology to change the option so easily. You can use any of the welding options depending on your needs.

Power:

You can operate this welder at dual voltage. This welder can run on 110 volts or 220 volts. That’s mean you can use this welder at your home voltage to do home base projects. And you can also apply for heavy-duty outdoor works. This machine also has a cooling fan to keep it cold during welding. The cooling fan increases the lifetime of the device and the performance.

Welding Materials:

Because of the multifunction and dual voltage option, you can use this welder at a wide range of works. This welder is ideal for do aluminum welding, but you can also use this machine on carbon steel, stainless steel, and other metal.

Portability:

The design and size of this welder make it super portable. This welder shipping weight is only 39.7 pounds. That’s mean it also lightweight and super easy to carry. For increasing portability, this welder has a grip holder. Because of the small size, this welder can fit anywhere. You can also take this welder everywhere with you to do your welding works.

Accessories included:

All the necessary tools come with this welder as a set. You can get a MIG torch, work clamp, electrode holder, and other accessories.

Disadvantage:

It doesn’t come with a TIG Torch and spool gun, which means you can’t do TIG Welding. Even if you want to, you have to pay extra for an additional TIG Torch.

9. TOXINCE Mig/Lift Tig/Arc/Pulse/Double Pulse Portable MIG Welder

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What we like most about this product:

In the budget range, it’s a 4 in 1 package for any welder. You can do MIG/TIG/STICK/PULSE welding with this compact welding machine. Also, it has a nice perfectly built handlebar that can ensure you the portability of this machine. Unlike the other big fat pulse MIG welder, the weight is only 37 pounds that can give you a smooth carrying experience.

Travelling to the worksite with this product would be very handy.

TOXINCE Mig/Lift Tig/Arc/Pulse/Double Pulse Portable MIG Welder Review

Multifunction:

This MIG welder can use for multipurpose welding jobs. It is a 4 in 1 welder machine, and you can use this welder as pulse MIG, MIG, Lift TIG, Stick welders. It also has an inverter function to change the welding option so easily and set your suitable welding option. It also has an automatic intelligent parameter combination. This function can help the user to operate the machine smoothly.

Friendly Interface:

The user panel it offers is the easiest one you can have. This welder has a digital display to control the wire feed speed and the voltage. No matter what kind of material you deal with, you just have to customize the amps, volts by pressing and dialing some buttons. It also has an in-built welding database that can be used to implement automatic intelligent combination.

Dual Voltage:

It has a 110/220V dual-frequency. Having this double voltage feature makes you less worried about the voltage system, your home and workplace have. The voltage is suitable for do home repair and for outdoor fabrication works.

Welding Materials:

Most of the time, we deal with common welding. This machine does the job when it comes to commonly used materials. You can use this welder on mild steel, stainless steel, aluminum, and other materials. In this machine, you can use flux core wore to do welding.

Portable:

This welder is lightweight and small in size. Its only 37 pounds and 21.2×17.4×13 inches. Because of the weight and small size, it can fit everywhere. It also has a handle to carry one place to another place. You can easily take this welder with you from home to work and everywhere with you.

Disadvantages:

It doesn’t have a spool gun compatibility. Doing aluminum welding may not be very convenient for you. Also, the build quality of this product may not impress you a lot. It’s made of a normal metal body, which is ok in this budget price range. But it could be slightly better.

10. Tywelmaster 200A Double Pulse TIG MMA MIG Welder

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What we like most about this product

There are multiple types of welding this product may ensure. But it’s known for the best single-phase pulse MIG welder. The interesting part about this product is, you can weld flux-cored wires with this machine. This is the most interesting feature that makes this product stand out from the crowd.

Tywelmaster 200A Double Pulse TIG MMA MIG Welder Review

Multifunction:

It’s a good thing if you get a machine that can do multiple works. This welder machine has various options to do welding. Besides MIG welder, you can use this welder as double pulse, single pulse, Lift TIG, and Stick welder. The welding options are easy to change, and you can use any of the choice depending on your needs. You can get multiple options in one budget welding machine.

User-friendly control and power:

Anyone can efficiently operate this machine. This machine has a user-friendly control panel. You can choose automatic/synergic or manual model to do your works. It also has a digital display to set wire feed speed and voltages. This welder has a powerful performance with an easy control panel. You need a 230 voltage power supply to run this welder.

Welding Materials:

This MIG welder has a wide range of welding materials. By using this welder, you can weld various types of metals. This welder can weld on mild steel, stainless steel, aluminum, and other metals. You can use flux core wire or Fe, Ss, Al, FCW wire to do weld. This machine can handle 1kg and 5kg wire spool. And you can quality welding results by using this machine. This welder is suitable for thin metal fabrication, car repair, agriculture, shipyard, and offshore industry, installation and set-up, repair, and maintenance.

Portable:

This welder has a portable design. It is lightweight and only 28.67 pounds. The size of this welder is 550x195x375mm, which is pretty small and can fit anywhere. This welder has a grip holder to carry place to place. You can take this welder everywhere with you to do your job done.

Accessories Included:

Like other welders, this machine also comes with all the tools as a set. You can get a 24KD MIG torch, ground clamp with cable, aluminum welding kit, and other necessary accessories.

Disadvantages:

It doesn’t have a dual voltage facility. If your country doesn’t match the voltage standard of this product, you may need a different MIG Welder.

What We Consider When to Select these Best Pulse Mig Welder?

Finding the best pulse MIG welder is not always easy. Here are the things you may consider before buying the best pulse MIG welder.

Types of the Welder:

First of all, you have to decide what kind of welding machine you want. There are different types of welding machines available in the market. They offer MIG welding, TIG welding, and Synergic welding. Double Pulse, Single Pulse and many more.  Some of the models are capable of doing all kinds of welding while others are specialized in particular types.

If you are someone who works only in particular types of welding, you may go for the specialized version. But, if you constantly welds in multiple types and methods, going for the all-rounder version might be the best option for you.

Build Quality:

As soon as you decide the type you must dig down the built quality of the product. There are many materials used in manufacturing a welder. Some of them are built with normal metal, heavy metal and others are made of stainless steel, aluminum etc. Metal body welders are usually cheap and stainless steel, aluminum body welders are a little bit expensive.

If you are on a limited budget, going for the cheap metal body welder is not a bad thing. But if you have enough money, spending a bit more is worth your investment.

Voltage:

There are mainly 2 kinds of voltage systems. 120/240v. First of all, find out what is the voltage standard in your country. If it’s 120, find out the best 120-volt pulse MIG welder. If it’s 240, find out something that offers this voltage range.

Choosing the wrong voltage product might put you in big trouble. If you want to avoid the conflict, find a MIG welder that offers both voltage system.

Duty Cycle:

No matter how good your welder is. If it doesn’t produce a decent amount of duty cycle, you may end up being in a lot of trouble. Duty Cycle ensures that the machine works fine and doesn’t get hot in a short period of time. Also, it refers to how long you can do welding and how many amps it can go.

If you want to work for a long time without any interruption, find something that offers a better duty cycle.

User Interface:

Even a great welding machine can’t give you quality performance if the user interface is not friendly and if you find it difficult to use them. There are some products that don’t offer a digital interface. Some of them do, but the interface is hard to understand and have hidden options.

Go for a MIG welder that offers a digital user interface with easy navigation and control. Also, find something that comes with a well-written user manual.

Weight and Portability:

This is a major factor that is overlooked sometimes. Pulse MIG welder generally starts with 30/35 pounds. The lighter version generally produces minimal power but comes with a handlebar to ensure portability. On the other hand, heavy welders are known for great power but difficult to carry.

If you are someone who mostly works in a garage and need constant power, go for a bulky welder. But if you travel a lot with your welding machine, going for the light version you may prefer.

The FAQ of pulse Mig Welder

Bottom Line

You may have already decided which one is the perfect match for your needs. I hope this review has enough information to help you choose the best Pulse MIG Welder.

If you are a professional and have taken welding as your career I would suggest you go for something that has lots of features. But you may go for some basic options if you are a beginner or welding is just a hobby for you.

If you still have some questions in your mind, feel free to comment down below. We are always here to help.

Read our other Mig Welding buying guide

1. Best MIG Welder Under 400
2. Best MIG Welder under $300
3. Best MIG Welder Under 200